管套压装专机设计(含CAD零件装配图,SolidWorks三维图)(任务书,开题报告,论文说明书13000字,CAD图纸11张,SolidWorks三维图)
摘 要
在全球经济发展的大环境之下,我国各个行业在受到其他国家先进技术冲击的同时,与国外品牌企业的沟通交流的机会也变的越来越多。管套压装专机行业通过行业展会、科研合作等多种途径,不断的提高了自身实力和核心竞争力,缩小与发达国家之间的差距。在新的市场需求的驱动下,管套压装专机的更新和优化升级更加迫切。国内管套压装专机设备生产企业充分挖掘市场潜力,大力发展大型经济高效型的管套压装专机械设备,在人工装配过渡到机械设备自动装配的演变中发挥着积极作用。一般生产大型管套压装专机设备的企业对设备安全指数上都有严格的要求。各企业在生产设备时,都充分考虑到设备在运行中可能会出现的种种问题,从而减少设备因为振动或者操作不当而引起的噪音大、污染重等现象。
国内管套压装专机设备的研发及制造要与全球号召的高效经济、安全稳定主题保持一致。加大管套压装专机设备新型节能、高效管套压装专机的研发及生产是行业发展的大趋势,同时也迎合了国内基础建设发展的需求。
管套压装专机的发展与人类社会的进步和科学技术的水平密切相关。随着科学技术的发展,各学科间相互渗透,各行业间相互交流,广泛使用新结构、新材料、新工艺,目前管套压装专机正向着大型、高效、可靠、节能、降耗和自动化方向发展。
近期对机械行业中轴、轴承和轴套的使用情况进行了调查,发现在机械行业中轴、轴承和轴套是其中的关键零配件。自然而然在装配中它们的安装也非常平凡。在安装轴、轴承和轴套时如果使用人工压配不但劳动强度太大而且相互尺寸不易保证,所以设计一个专用的压装机势在必行。本次的毕业设计课题的是一台管轴压装专机。 本文介绍了管套压装专机的结构组成、工作原理以及主要零部件的设计中所必须的理论计算和相关强度校验,该管套压装专机的优点是高效,经济,并且安全系数高,运行平稳。采用的总体方案是:在专机上定位两轴套相对位置,利用电机减速机提供动力,通过皮带轮带动丝杠转动,进而带动装有螺母的压头移动,将旋转运动化为直线压入运动。采用牙嵌式安全离合器进行过载保护,压配后在管子相应位置通过钻模板钻孔。
关键词:机械工业;管套压装专机;装配;高效
Abstract
With development of all kind of science technology and global economy, Pneumatic manipulator is a automated devices that can mimic the human hand and arm movements to do something,aslo can according to a fixed procedure to moving objects or control tools. It can replace the heavy labor in order to achieve the production mechanization and automation, and can work in dangerous working environments to protect the personal safety, Therefore widely used in machine building, metallurgy, electronics, light industry and atomic energy sectors.The pneumatic part of the design is primarily to choose the right valves and design a reasonable pneumatic control loop, by controlling and regulating pressure, flow and direction of the compressedneceengththdirectionprocedurework.The inverted pendulum is a typical high order system, with multi variable, non-linear, strong-coupling, fleet and absolutely instable. It is representative as an ideal model to prove new control theory and techniques. During the control process, pendulum can effectively reflect many key problems such as equanimity, robust, follow-up and track, therefore.This paper studies a control method of double inverted pendulum . First of all, the mathematical model of the double inverted pendulum is established, then make a control design to double inverted pendulum on the mathematical model, and determine the system performance index weightmatrix , by using genetic algorithm in order to attain the system state feedback control matrix. Finally, the simulation of the system is made by . After several test matrix value the results are not satisfactory response, then we optimize matrix by using Genetic Algorithm. Simulation results show: The system response can meet the design requirements effectively after Genetic Algorithm optimization. Small twisted paper broken machine for ordinary home, not only can be used for minced meat, can also be used with crushed peanuts, crushed ice, spices and otherfood, small power requirements, powered by the motor drive, reasonable structuredesign.
Key word: pneumatic manipulator;cylinder;pneumatic loop;Fout degrees of freedom.
摘要 2
Abstract 3
第一章 绪论 4
1.1 课题的来源与研究的目的和意义............................................................................5
1.2 管套压装专机的发展现状...........................................................................................6
第二章 管套压装专机总体结构的设计......................................................................10
2.1 管套压装专机的总体方案图 11
2.2 管套压装专机的压装原理.........................................................................................12
2.3 机械传动部分的设计计算.........................................................................................12
2.3.1压装机构中电机的选型计算...............................................................13
2.3.2V带传动的设计计算..............................................................................14
2.3.3滚珠丝杆的选型计算............................................................................17
2.3.4直线导轨的选型计算设计计算...........................................................20
第三章 各主要零部件强度的校核 23
3.1轴承强度的校核与计算 23
3.2丝杆螺母强度的校核计算...............................................................................24
第四章 压装专机中主要零件的三维建模 25
4.1滚珠丝杆的三维建模........................................................................................26
4.2直线滑块的三维建模........................................................................................27
4.3管套固定座的三维建模...................................................................................28
4.4压装专机的三维建模........................................................................................29
结论 30
致谢 31
参考文献 32
|